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Drilling Ahead

World Oilfield Forum

BP Relief Wells-What Is A Relief Well and How Does It Work?

What Is A Relief Well and How Does It Work?


I have started this discussion  because it has become clear that many people have some misconceptions about what a relief well actually is and does. This became very apparent here when a gentleman with a PhD. wrote a letter to the President of the United States declaring that "BP was lying to us" and that his science showed that a well drilled into this blowout well would never relieve the pressure from this well.

 

I had to delete the post because it was so fundamentally wrong and misleading to readers and damaged the credibility of the Drilling Ahead site. I hope those of you with greater knowledge will help me here with your responses  to explain in simple language what a relief well is and does.

 

First-and most importantly

 

A relief well is not drilled to "relieve pressure and reduce flow of oil",

 

This seems to be the most common misconception. The sole purpose of a relief well is to kill the well completely. To accomplish this the relief well has to drill directly into the 7" casing of the blowout well at a depth of 18,000'. When this happens, a 'window" is cut into the 7" casing of the blowout well and heavy mud is forced into its wellbore. The heavy mud is calculated to counteract the force of the flow in the blowout well, In this case it should be between 14.4 ppg and 15 ppg.

 

When the flowing blowout is filled with this heavy mud the flow will stop completely and the well will become static.At this point you could completely remove the Blowout Preventers if you wanted to and you would see a pipe in the ocean floor full of drilling mud and NOTHING escaping the well.

 

 This is when the well is back in control.

 

 With this accomplished, cement from the relief well platform will be circulated into the blowout well.

 

 With the cement hardened the well will be completely and permanently sealed and abandoned.

 

The relief well is in no way meant to "just relieve pressure on the blowout well to reduce flow

 

The relief well is a permanent solution and will be successful.

 

Only 1 successful relief well is needed to completely seal  this blowout.

 

 The entire purpose of the second relief well is as a backup in the event of problems possibly encountered while drilling the original relief well. The drill string could become stuck-the drill bit could come apart-the possibilities are endless as to things that could go wrong with drilling any well, and fixing these problems could add months to the well-so a second relief well is drilled 'just in case" problems are encountered with the original relief well

 

Here is a short animation that shows a simple understanding of a relief well-what you see at the end of the video is cementing being pumped into the well

 

 

How A Relief Well Actually Works

 

 The relief well begins drilling from a safe distance form the flowing well, in this case 1/2 mile. Then the  relief well is drilled down to about 1000' above the bottom of the flowing well (the blow out) In this case somewhere around 17,000'. Special tools are then run in the hole of the relief well using wireline  that are able to sense the magnetic field of the 7" casing of the blow out well. This tells the people drilling the relief well exactly where the 7" casing is and they drill directly towards it. Several more of these wirelines are run as the new well gets closer and closer to the 7" casing to pinpoint it exactly. The relief well will be successful.

 

Here is a short video that explains how that wireline tool works.


Find more videos like this on Drilling Ahead

 

Here is a more detailed video explaining the relief well

 

 

Another misconception that we are hearing from novices is that a relief well may not be possible or effective. Nothing could be further from the truth. Relief wells have been drilled for over 30 years that I know of, possibly even longer. They were drilled then without the advanced technology we have today and were still completed successfully.

 

 Relief wells are not experimental solutions like the "Top Hat" or the "Junk Shot".

 

Relief wells are drilled every year somewhere on land or offshore to extinguish blowouts and are the accepted proven solution throughout the industry. It will be successful and it will be permanent.

Almost 30 years ago a well that was completed and producing had a blowout caused by the casing parting at over 1000' deep. This well was 30 miles from my home and involved tremendous pressures. As you can see from the photo posted below a canyon was dug all the way down to the parted casing over 1000' deep. At the same time a relief well was started from 1/4 mile away and was drilled down over 17,000' to intersect and kill the well. This was successful and accomplished then without the aid of the advanced technology we have today. It was amazing to watch and to read about in a publication then called "Drilling World". These people using very new and now primitive technology were able to find and drill into a 6" liner at these depths almost 30 years ago-then successfully kill the well with heavy mud.

 


Blowout near Allison Texas Almost 30 Years Ago

 

The Relief Well In The Distance

 

I hope this helps some of you outside the oil and gas industry understand the basics of a relief well. You can rest assured that when this relief well is completed it will be all over except for the clean up.

Tags: BP, blowout, deepwater, horizon, how, it, relief, transocean, well, works

Views: 1029

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Replies to This Discussion

Ummm, if they intersect the original wellbore (or the annulus) below the last drilling liner shoe (the 9 7/8") at 17,100' or so, there will be only one casing string to make a window in.
Sure-I am thinking they will cut a window down there and then 1 above the 16" shoe or perf up there. That way they can get kill mud to the inside of the 7X9 7/8 and in the 16" annulus that the cement is leaking from. I figure after its killed they will perf the entire thing and squeeze cement throughout all of it.
All this is just my best guess- I have never been around it and I am just trying to wrap my mind around it. My opinion may be seriously flawed so I want to state that it's not a fact.
Looks like the cap is on, finally.

http://www.nytimes.com/interactive/2010/05/25/us/20100525-topkill-d...

Now, hopefully, the casing under the original BOP will hold pressure...
"...casing under the original BOP will hold pressure..."
I thought the original Blowout Preventer was removed? Or, are you just saying the casing remains, after the BOP was removed?

Plus, I'm having a hard time understanding why the casing might not hold pressure. If the output of the well is going to be extracted continuously (until such time as the well is killed of course), how would pressure be a problem, since the pressure would be continuously relieved by the fact of the output going on?
The original BOP is still in place with the dual drillpipe stubs still sticking out. What they have removed is the riser pipe that connected the BOP to the surface equipment on the rig.

The issue of pressure integrity is related to the level of control that can be expected with the new cap stack added on top of the original - if the hose leaks, closing the nozzle on the end will not stop the leak.

The casing below the BOP was subjected to unknown forces when the rig sank. Whether or not it cracked under the strain that parted the drillpipe and bent the riser into a pretzel has yet to be conclusively proven.

If the casing is pressure tight, the return flow can be restricted, or shut off entirely which will speed up the kill procedure after communication is established with the relief well. Returning the flow through a choke will add backpressure to the whole system and effectively increase the bottom hole pressure during the well kill. Being unable to restrict the return flow will mean having to "outrun" the well flow by adding mud at the bottom - with oil diluting the mud and no additional backpressure, they will have to pump heavier mud, faster, and over a longer time to get enough kill mud into the flow path to raise the hydrostatic enough to stop the flow into the well. For the well to be killed, the hydrostatic above the payzone has to be more than the reservoir pressure.
Thank you, Mr. Murray: what a great answer. This "strain that parted the drillpipe and bent the riser into a pretzel" should be obvious, I suppose, but it did not cross my mind until you mentioned it, here. Excellent point.

The kill procedure requirement of having greater pressure from above is what I was not understanding. Certainly the choke and restricting the return flow will be an asset to get that done.

I have another question, and I hope it's not too basic. All these various densities of drilling mud makes me wonder where the mud comes from. I'm sure you don't go to the "mud boutique" for it (joke). Is mud made from different powders mixed with sea water and pumped down a flexible hose 5 miles long? If so, you must have at least two cargo ships with their hold packed with a variety of powder, and a retrieval system with several mixing machines that supply huge vats of different densities of mixed mud, that a master control man can switch between in rapid response to the need. After all, it probably takes an hour or more for the mud to go from the surface to the ocean floor. Alternatively, two or more different hoses could be hung down, each of which carries a different density of mud, and someone could remotely control the proportion of each mud type that is applied to a device on the ocean floor that takes the supply from above and pumps it into the well bore. Let me know how wrong I am!!
Mud begins as fresh water and Bentonite gel often from Wyoming. Other substances are added.......(soda ash, lime caustic soda, lignite and others....)but mud wt is controlled by adding Barite
Just a funny story for the side bar....one of the funniest calls I ever got was from a MI district manager that told me he was in a bind. I asked why so. Well your rigs are running short on gel. I asked how short? Real Short was the answer I didn't need to hear. Now I have to think about this a minute, here I sat in my office in Pinedale Wyoming, it's the dead of winter and I have 14 rigs in the North Jonah field and they are running outta gel. I ask this idiot, how do you run out of Bentonite Gel in Western Wyoming? He stuttered a bit and I hung up on him. I called my location builder and got me some belly dumps headed to the pit on I-80 East of Rawlings near Sinclair, where there is an open pit digging Gel, and got be some raw bulk headed my way. It's not been screened or sized, but it will work in a pinch, until the train coming up from Texas can deliver MI's refined bulk loads. That's like running out of Barite in South Texas, makes no damn sense at all...... Just had to share.
Further to the "too good not to share"...

I worked in a field in Kazahkstan that had a liquid mud plant. Not too surprising until you see the pad the raw barite and bentonitic clay is dumped out of the gravel truck onto. And you see the D7 size Russian dozer mash the big lumps by running the tracks over it. And you see the loading system with the clam shell loader, hopper, and conveyor feeding the ball mill. And the open top tank the conveyor from the ball mill dumps into. With the 4" cylinder duplex pump running the mud gun (no centrificals!!!) The density was very accurately measured with a graduated cylinder and a float... And the tandem pump truck with the rectangular open tanks on the back hauling the liquid mud to the rig... And the treating line.. with every chiksan swivel back welded solid...

Long as I live, I don't think I'll ever see a mud mix goat rope like that again...
Brian

Mud or drilling fluid is basically a blend of oil, water, brine, or a blend of oil and brine and assorted additives (both powdered and liquid) to change the properties of the drilling fluid.

The cheapest mud system, as Curtis describes, has fresh water as the liquid and clay (bentonite) for filter cake and viscosity. Assorted additives including barite, hematite, or calcium carbonate are added to the basic blend to increase the density. Other additives like starches and polymers are added to control liquid loss to the formations. Typical cost +/- 60$/bbl.

At the other end of the scale is an oil based emulsion or "invert" system. The liquid phase is made up of an emulsion (basically a blend) of oil and brine. The original Macondo well used a synthetic oil and a brine (probably seawater based) with assorted other addititves like emulsifiers, surfactants, clays (oil gel), lime, and caustic soda. Typical cost of that system is +/- 200$/bbl.

Somewhere in the middle are systems with salt water, sea water, or produced water as the liquid phase.

In the offshore world, the mixing systems use bulk dry products and more sophisicated mixing equipment than land rigs, which typically use some kind of jet mixer (venturi type thing-a-ma jig) to mix the additives. The products usually come in sacks from 25 to 100# each.

The mud systems do take a lot of room, that's why there was so much confusion at the time it all went wrong, because they had to transfer mud off the drillship to keep the tanks from running over.

Kent Wells briefing videos say that BP has 20,000 bbls on the drill ship and a support vessel (the Q2000?) standing by with another 20,000 bbls and another bunch of high output high pressure pumps as back-up. If I've got things straight, the support vessel is a vessel designed specifically for offshore stimulations that probably take a lot of flow at high pressure to fracture the formation.
Local news announced that the latest cap did in fact shut off the oil flow. Those guys deserve a cool one for that!

Hopefully, the rest of the operations will go well, too.
It's not over until they cement this" well from hell". But I'm glad the oil isn't spilling in the gulf anymore. Keep that kill well "turning to the right".

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